Fully Automatic Narrow Web Hard Embossing Machine with Steel Rollers

Fully Automatic Narrow Web Hard Embossing Machine with Steel Rollers

Detail Technical Specification of Fully Automatic Narrow Web Hard Embossing Machine with Steel Rollers:
This equipment is designed for the commercial production of Embossed Film for Security Holograms and allied Products, using PET & Hot Stamping Foils of various thicknesses from 18µ. and upward. Due to the highly automated nature of this latest equipment, the end-user can plan and control all the operating variables of the Embossing Process such as temperature, pressure and web speed from a single control panel. This unique feature ensures that optimum results are obtained with minimum wastage of expensive base material (3% (three percent) max ).Uniform heating of the Embossing Roller and precise temperature control through an automated Coil Heating System ensures High Speed of Embossing and extended “Shim Life”.

Fully Automatic Narrow Web (Web Width 220mm) Hard Embossing Machine – Main specifications :

  1. A. Standard Embossing Width : 150 mm
    B. Maximum Embossing Width : 220 mm
  2. Film Thickness : 18µ to 75 µ
  3. Unwinding Unit :
    • A. Sensor based electronic edge guiding system
    • B. 1 No Air Shaft with safety chuck and Scale Bar
    • C. 2.5 KG Powder Brake with load cell feedback for Automatic Tension Control
  4. Main Unit : 2 Nos. Side Roll Pneumatically Operated with scratch absorber
  5. Center Roll : Operated by 3HP AC Drive Motor and through the Reduction Gear Box
  6. Machine Speed Counter : 1 No. RPM Meter with Proximity Sensor to indicate the speed of the Machine.
  7. Panel Counting Meter : 1 No Panel Counting Meter for accurate counting of number of panels.
  8. Rewinding Unit
    • A.1 No Air Shaft/Mechanical Shaft
    • B. 2.5 KG Motorised Clutch with auto tension load cell feedback for Automatic Tension Control.
    • C. 3 HP AC Motor with VFD Control
  9. Rewind Roll Dia : 400 mm Max
  10. Un-wind Roll Dia : 400 mm Max
  11. Digital Temperature Controller :
    • A. Individual Temperature Controllers with Auto Cut-off system for 3 Nos. Individual Roller.
    • B. 3 Nos. Individual Thermocouple for sensing the accurate temperature of the Individual Rollers
  12. Embossing Speed : 45 Meters/ Minute (Max) Depend upon the Materials.
  13. Main Supply Voltage : 415Volt [+/- 10%]– 50 Hz
  14. Pick Power Consumption : 8 Kw Approx
  15. Electronic Speed Indicator : Included.
  16. Electronic Panel Counter : Included.
  17. Automatic Tension control : Included.
  18. Web Lining System : Included.
  19. Panel to Panel Gap Adjustment : Motorised Gap Adjustment System Provided
  20. Roller temperature : Max 120 Degree C
  21. Embossing Roller Pressure Control : Pneumatic Pressure [Adjustable] Controlled through Pressure Gauge and Pressure Regulator.
  22. Embossing Rollers : Two Nos. Pressure Roller & One Shim Roller made of D2 Metal.
  23. All Spare Parts : Electrical & Pneumatic CE Certified.
  24. Machine Speed Control : VFD Provided
  25. Weight : 2,500 Kg (Approx)
  26. Approx. Dimensions : 2 m X 1 m X 1.4 m

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