The machine is a Modular design to enable suitable extensions /alterations in future. It is an extremely efficient Converting Machine and has been specially designed for our Integrated Project.
This unique Coating /Laminating Line is suitable for Pre-Coating of Clear Films and Paper for Metalizing and Holographic Embossing, as well for converting Narrow Web Holographic Films into Sticker, Hot Stamping Foil.
Technical Specifications
1. Working Width : 280 mm max
2. Type of Applications : Water Base, Solvent base Adhesives
3. Type of Substrates (Films etc.) : PET, BOPP, CPP, PVC, Al. Foil, Paper etc.
4. Rewind Roll Dia : 450 mm max
5. Un-wind Roll Dia : 450 mm max
6. Un-winding Unit :
A. 1 Nos. Air Sensor Based Hydraulic Edge Guide System
B. 5 KG Powder Brake with Load Cell Feedback for auto tension.
C. Air Shaft with safety chuck and Scale Bar
7. Coating Unit :
A. Coating Rubber Roll Operated by Motorised Ball Screw System to control angular displacement.
B. One No Mayor Bar for Water Base Lamination as per Machine width.
C. 2 Nos. Tray for Water base Adhesive, Coating Chemical
D. Anilox Roller: Eatching 1.5 GSM & 2.5 GSM
E. Adhesive Circulation: Adhesive will be Circulated using Pump with Filter when required.
F. Anilox Rotation Controlled using 3 HP AC Motor with VFD
8. Drying Hood :
A. 1 No. Drying Chamber
B. 3 Nos. 1 HP Blower with Heat Exchanger with Dumper
C. All rollers operated by 5 HP Ac Motor with VFD at nipping side.
D. 1 No. suction Blower to take out the smell of coating chemical outside from room.
E. To see the Approx Temperature inside the Drying Hood 1 No. Thermocouple Provided
9. Electric Heating : 30 Kw Heater for Heat Exchanger with dumper along with sensor based auto control temp.
10. Web Aligner : 1 No hydraulic Web Aligner fitted in our machine for accurate web path before nipping unit
11. Secondary Unwinder :
A.1 No Air Sensor Based Hydraulic Web Guiding System for Secondary Substrate.
B. 1 No Electromagnetic Powder Brake provided for Tension Control of Secondary Substrate with load cell feedback for auto control of web tension.
C. pneumatic shaft with safety chulks.
12. NIP Unit :
A. 1 No. 2KW Heater to absorb the Moisture inserted into nipping drum.
B. NIP Rubber Roller Operated by individually Pressure Adjustable 2 nos.
Pneumatic Cylinders
C. Nipping roller movement by 5 HP AC motor with VFD.
13. Rewinding Unit 2 nos. : A. Magnetic Powder Clutch with controller for tension control in Rewinding Station.
B. Air Shaft with safety chuck and Scale Bar
C. Rewinding shafts connected to Nipping Motor.
14. Pneumatic Core Dia ; 76 mm
15. Working Speed : length 6 meter: 33 mtr / min max (solvent base coating),10 mtr/min max for water base,
16. Electric Power : 415Volt [+/- 10%]– 50 Hz
17. Peak Load : 38 kw {approx} for 6 meter length.
18. Power Pack (Web Gide) : 3 Nos. 0.5 HP Motor
19. Temperature Controller : Sensor Based Digital Temperature Controller with Auto Cut- off System & Energy regulator based automatic temperature control
20. Space for Corona Treatment Facility: Included.
21. Single Color Gravure Printing Facility: Included
22. Weight : 3800 Kg (Approx) depends on the length
23. Appx. Dimension : 0.5 mt (W) X 6 mt (L) X 3 mt (H)
APPLICATIONAL CHART
WATER BASE LAMINATION
SOLVENT BASED COATING
WATER BASED ADHESIVE COATING ON HOT STAMPING FOIL
TRANSFER OF HOLOGRAM HOT STAMPING FOIL ON AVERY DENNISON LAMINATED
TRANSFER OF TEMPER EVIDENT HOLOGRAM ON AVERY DENNISON LAMINATED PAPER
DUPLICATION ON DUPLICATION USING TAMPER EVIDENT FILM AND SELF ADHESIVE
TO MAKE HOLOGRAPHIC FILM SURFACE GLOSSY, UV DRYING UNIT FIXED SPECIALLY WITH LAMINATION AND COATING MACHINE
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